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ABSTRACT

Gears play an important role in mechanical engineering because of their moment and speed transmission possibilities. Design and optimization of a complete gearbox provide many requirements to the designer. The complex gearbox model consists of many machine elements (shafts, gears, bearings, housing, seals, and shaft-hub connections). The gearbox must be understood as a system with interactive parts. Next to the calculation of kinematics, load capacities and life times of single elements, aspects of load distribution and efficiency and noise excitation of gearboxes become important. The wide range of knowhow needed mostly cannot be covered by a small number of engineers. The development of automated calculation routines with understandable and comprehensive results is the goal for these research projects that lead to software-realizing solutions for engineers to efficiently design, calculate, optimize and verify gearboxes with minimal resources in terms of calculation experts and time.

KEYWORDS

Tooth contact analysis, gearbox design and verification, finite element gearbox calculation, gear
modifications/optimization, planetary gearboxes, automated calculation process.

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